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FS — permanent exterior formwork with a light-steel interior

The Chinese-origin stay-in-place formwork family: factory-composite exterior panels with a 150 mm EPS core stand as the shuttering, are cast in, and never come off — while interior light-steel formwork lines the rooms, driving the wall to a U-value around 0.2 W/m²K.

How the system works

  • Factory-composite panels arrive ready to stand: weatherproof face, 150 mm EPS core, and cast-in anchor ribs
  • Panels form the exterior face; concrete is poured against them and they are never removed
  • The staying panel remains as outer insulation and a render-ready substrate, so façade works do not wait for the frame
  • Interior light-steel studs and panels create dry linings, service chases, and finish-ready rooms
Illustration of the FS wall build-up: permanent exterior formwork panel with 150 mm EPS, cast concrete, light-steel interior lining

Why owners pick it

  • 150 mm EPS targets a U-value around 0.2 W/m²K — insulation and structure age together, per published Chinese technical standards
  • Stable indoor temperatures cut summer cooling demand in the Gulf climate
  • No scaffolding cycle for façade works after the structure is up
  • No shuttering exchanges between floors — lower wall cost per square meter, fewer crane lifts
  • Suited to shear walls and frame infill of residential and industrial builds

Comfort living

  • Stable indoor temperatures through Gulf summers, behind a permanent rendered façade
  • The staying panel and light-steel linings damp external noise better than thin skins
  • Service chases hide inside the lining — later upgrades never chip concrete

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